I-SECTION DIAPHRAGM SEAL

” I ” section extension type, For flanges below 1″ size, Optional exotic materials.

  • Range type: -1…0 bar up to 0…400 bar
  • Wetted parts: AISI 316L SS, Monel, Hastelloy C (others on request)
  • Sealing fluid: Silicon DC 200 (-40…205°C) (others on request)
  • Protection on wetted parts: Optional
  • Assembly: Direct/Remote

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I‑SECTION DIAPHRAGM SEAL

Slim “I”‑Section Extension • Perfect for Sub‑1″ Flanges • Exotic‑Alloy Ready

Engineered for Tight‑Space Isolation

The I‑SECTION DIAPHRAGM SEAL from AIMS Control solves the age‑old problem of mounting pressure instruments on small‑bore, high‑pressure lines. Its narrow “I”‑profile extension slips neatly between flanges smaller than 1″, eliminating the need for bulky spool pieces while still giving your gauge or transmitter full protection from clogging, corrosion, or temperature shock.

Forged from rugged AISI 316L stainless steel (with Monel 400 or Hastelloy C‑276 upgrades available), the seal features a laser‑welded diaphragm and is factory‑filled with fast‑response Silicone DC 200 fluid. Whether you mount it directly to a pressure instrument or over a remote capillary, you’ll get dependable, linear pressure transfer across the entire ‑1 … 0 bar ➜ 0 … 400 bar range.

Key Features & Benefits

Feature Benefit
“I”‑Section Extension Fits cramped flange connections (< 1″) without extra spacers.
All‑Forged Body Zero gaskets or threaded joints—excellent fatigue and leak resistance.
Laser‑Welded Diaphragm Crevice‑free seal for long service life in pulsating systems.
Versatile Alloy Options 316L SS standard; Monel 400 or Hastelloy C for sour gas, chlorides, or acids.
Direct/Remote Assembly Screw straight into the instrument or attach via capillary (0.5 m‑10 m).
Wide Pressure Window Handles full vacuum to 400 bar without calibration drift.

Typical Applications

  • Methanol injection skids with ½″ lines
  • Chlor‑alkali feed pumps on small‑diameter pipework
  • Sampling systems in refineries and LNG plants
  • Clean‑room gas manifolds requiring compact instrumentation
  • Pharmaceutical reactors with mini‑flange nozzles
  • OEM hydraulic test stands

Accuracy & Compliance

Every I‑SECTION DIAPHRAGM SEAL is helium‑leak tested to 1 × 10⁻⁶ mbar‑L/s and hydro‑tested at 150 % of design pressure. ISO 9001 procedures, PED directives, and EN 10204 3.1 material certificates ensure full audit readiness.

Why Partner with AIMS Control?

  • Local Manufacturing Excellence — Produced by leading pressure gauge manufactures in Gujrat, India for fast delivery and custom alloy turnarounds.
  • One‑Stop Calibration — Gauge + seal assemblies shipped pre‑filled, bled, and tested.
  • Responsive Tech Support — Application engineers on call for sizing, fill‑fluid selection, and installation tips.

Get a Quote Today

Need pressure isolation on tight, small‑bore flanges? Contact AIMS Control for pricing and expert guidance on the I‑SECTION DIAPHRAGM SEAL. We’ll help you pick the right alloy, fill fluid, and mounting style for flawless, long‑life performance.

Related Products

  • Type: Welding Neck & Slip – On
  • Facing: Raised Face & Ring Joint
  • Size: 1” to 30″
  • Material: A | S | 304 SS / 316 SS / 316L SS / Monel 400 / Hastelloy
  • Pressure Taps: 2 (Standard)
  • Size: 1/2”, 3/4” (ANSI 300-600, 900,1500, 2500)
  • Max. flow rate: 200kg/min
  • Wetted parts: Stainless steel 316L
  • Sensor housing: Stainless steel 304
  • Fluid temperature: -200~200°C
  • Temp. Accuracy: ±1°C
  • Operating Voltage: AC85~265V, DC24V
  • Medium: Gas (except acetylene)
  • Pipe Range: DN100-DN4000, DN10-DN2000
  • Velocity: 0.1~120 Nm/s
  • Accuracy: ±1% , ±2.5%
  • Working Temperature: -40℃~+220℃
  • Working Pressure: ≤2.5 MPa, ≤4.0 MPa
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 30:1 turndown
  • Liquids: 1.0 ft/s (0.3 m/s) Velocity Min. 30 ft/s (9.14 m/s) Velocity Max
  • Digital Communications: HART, Modbus, Profibus DP, Foundation Fieldbus, BACnet, USB, RS-232 Hazardous
  • Area Approvals: CE, cFMus, ATEX, PED, IECEx
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 10:1 turndown
  • Accuracy: ±1.0% & ±1.5% &± 2.5%
  • Max. Process Temperature: 150℃ – 350℃
  • Nominal Operating Pressure: DN15DN50:4.0Mpa, DN65 DN200:1.6Mpa
  • Max. Pressure Rating: DN15:32Mpa; DN25:25Mpa; DN50:20Mpa, DN80:10Mpa; DN100:6.4Mpa, DN125 DN150:4.0Mpa
  • Size & Process Connection: DN4, 6, 10, 15, 20, 25, 32, 40; Thread connection, DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 200, Flange connection
  • Accuracy/Range ratio: ±0.5%R; 1:10; 1:15; 1:20
  • Sensor Material: SS304, SS316(L)
  • Output: Pulse, 4-20mA, HART
  • Power Supply: A: +24VDC, for 4-20mA , pulse, RS485 output
  • B: 3.6 V lithium battery, battery voltage: 2.0 V ~3.0 V

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