FLANGED DIAPHRAGM SEAL

Laser-welded diaphragm, Optional flushing ring, Optional exotic materials for flanges 1″ and above.

  • Range type: -1…0 bar up to 0…250 bar
  • Wetted parts: AISI 316L SS, Monel, Hastelloy C (others on request)
  • Sealing fluid: Silicon DC 200 (-40…205°C) (others on request)
  • Protection on wetted parts: Optional up to 40 bar max.
  • Assembly: Direct/Remote

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FLANGED DIAPHRAGM SEAL

Flush‑Face Isolation • Laser‑Welded Integrity • Built for 1″+ ANSI / DIN Flanges

Overview

The FLANGED DIAPHRAGM SEAL from AIMS Control protects pressure transmitters, gauges, and switches in abrasive, corrosive, or sanitary service. A flush metallic diaphragm, laser‑welded to a forged body, keeps process media out of the instrument while providing highly responsive, drift‑free pressure transmission across a wide span from ‑1 … 0 bar to 0 … 250 bar. Optional flushing rings speed in‑line cleaning, and exotic alloys like Monel 400 or Hastelloy C‑276 deliver unbeatable corrosion resistance for the harshest chemical duties.

 Key Features & Benefits

Feature Benefit
Flush Laser‑Welded Diaphragm Crevice‑free face prevents clogging and eases CIP/SIP wash‑downs.
Optional Flushing Ring Introduce solvents or steam without disassembly—perfect for polymer, paint, or food lines.
Exotic Alloy Options Swap 316L SS for Monel 400 or Hastelloy C‑276 to combat chlorides, sour gas, or strong acids.
Direct or Remote Mounting Bolt the transmitter straight to the flange or use capillary (0.5 m–10 m) to isolate heat & vibration.
Protection Coatings (≤ 40 bar) PTFE, PFA, or electro‑polish keep sticky or crystallising media from fouling the diaphragm.

Typical Applications

  • High‑viscosity polymer & resin reactors
  • Crude‑oil separators and mud‑pump manifolds
  • Molten sulphur & asphalt transfer loops
  • Brewery kettles and syrup lines (sanitary execution)
  • Waste‑water sludge digesters with abrasive solids
  • Offshore chemical injection systems

Quality & Compliance

Every FLANGED DIAPHRAGM SEAL is helium‑leak tested to 1 × 10⁻⁶ mbar‑L/s and hydro‑proofed to 150 % of rated pressure. ISO 9001 procedures, PED compliance, and EN 10204 3.1 material traceability ensure full audit readiness.

Why Choose AIMS Control?

Manufactured by leading pressure gauge manufactures in Gujrat India, AIMS Control offers:

  1. Rapid Alloy Turnarounds — local forging and machining for urgent Monel / Hastelloy jobs.
  2. Factory Assembly & Calibration — transmitter + seal shipped pre‑filled, vented, and leak‑free.
  3. Responsive Technical Support — engineers on call for sizing, fill‑fluid, and flushing‑ring selection.

Call to Action

Need flush, clog‑proof pressure isolation on large process flanges?
Contact us now for a quote on the FLANGED DIAPHRAGM SEAL, or consult our specialists to pick the right flange rating, alloy, and fill fluid for your exact process.

Related Products

  • Type: Welding Neck & Slip – On
  • Facing: Raised Face & Ring Joint
  • Size: 1” to 30″
  • Material: A | S | 304 SS / 316 SS / 316L SS / Monel 400 / Hastelloy
  • Pressure Taps: 2 (Standard)
  • Size: 1/2”, 3/4” (ANSI 300-600, 900,1500, 2500)
  • Max. flow rate: 200kg/min
  • Wetted parts: Stainless steel 316L
  • Sensor housing: Stainless steel 304
  • Fluid temperature: -200~200°C
  • Temp. Accuracy: ±1°C
  • Operating Voltage: AC85~265V, DC24V
  • Medium: Gas (except acetylene)
  • Pipe Range: DN100-DN4000, DN10-DN2000
  • Velocity: 0.1~120 Nm/s
  • Accuracy: ±1% , ±2.5%
  • Working Temperature: -40℃~+220℃
  • Working Pressure: ≤2.5 MPa, ≤4.0 MPa
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 30:1 turndown
  • Liquids: 1.0 ft/s (0.3 m/s) Velocity Min. 30 ft/s (9.14 m/s) Velocity Max
  • Digital Communications: HART, Modbus, Profibus DP, Foundation Fieldbus, BACnet, USB, RS-232 Hazardous
  • Area Approvals: CE, cFMus, ATEX, PED, IECEx
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 10:1 turndown
  • Accuracy: ±1.0% & ±1.5% &± 2.5%
  • Max. Process Temperature: 150℃ – 350℃
  • Nominal Operating Pressure: DN15DN50:4.0Mpa, DN65 DN200:1.6Mpa
  • Max. Pressure Rating: DN15:32Mpa; DN25:25Mpa; DN50:20Mpa, DN80:10Mpa; DN100:6.4Mpa, DN125 DN150:4.0Mpa
  • Size & Process Connection: DN4, 6, 10, 15, 20, 25, 32, 40; Thread connection, DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 200, Flange connection
  • Accuracy/Range ratio: ±0.5%R; 1:10; 1:15; 1:20
  • Sensor Material: SS304, SS316(L)
  • Output: Pulse, 4-20mA, HART
  • Power Supply: A: +24VDC, for 4-20mA , pulse, RS485 output
  • B: 3.6 V lithium battery, battery voltage: 2.0 V ~3.0 V

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