GAUGE SAVER

  • Type: Bellows / Piston / Diaphragm
  • Range: 200 mbar to 400 bar
  • Material: AISI 316 SS, Monel Hastelloy C ( Others on request)
  • Maximum working pressure: 600 bar
  • Operating temperature: 180°C

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GAUGE SAVER – Ultimate Over‑Pressure Protection for Precision Instruments

Pressure surges, line spikes, and accidental valve slams can destroy a sensitive pressure gauge in an instant. The GAUGE SAVER from AIMS Control absorbs those shocks before they reach your instrument—keeping your measurement accurate, your calibration intact, and your operators safe. Engineered in multiple technologies (bellows, piston, and diaphragm) and rated up to 600 bar, it’s the rugged barrier trusted by top plants that rely on leading pressure gauge manufactures in Gujrat India.

How the GAUGE SAVER Protects You

  • Instant Isolation – Internal mechanism snaps shut when pressure exceeds the preset limit, shielding the gauge from overload.
  • Field‑Adjustable Set Point – Match protection precisely to your gauge range from 200 mbar up to 400 bar.
  • Fail‑Safe Reset – Automatically re‑opens when pressure drops back below the safe threshold, so there’s no downtime or manual intervention.

Technology Choices for Every Service

Type Best Use Case Key Advantage
Bellows Low‑pressure air, gas, and utility lines High sensitivity; minimal hysteresis
Piston Hydraulic systems, thick fluids Handles high viscosity and pulsations
Diaphragm Corrosive or slurry media Isolates gauge from contaminants & solids

Applications Across Tough Industries

  • Oil & Gas – Protect gauges on wellhead choke manifolds, separator skids, and test pumps.
  • Chemical & Petrochemical – Safeguard instruments on reactors, transfer lines, and metering skids.
  • Hydraulics & Mobile Equipment – Prevent gauge damage on loaders, presses, and power packs.
  • Pulp & Paper – Isolate gauges from pressure shocks during batch cooking and washing.
  • Water & Wastewater – Shield instruments from pump start‑up surges in filtration and distribution networks.

Quality & Compliance

Every GAUGE SAVER is:

  • Pressure‑Cycle Tested to 1.5 × maximum rating for 100,000 cycles.
  • Helium Leak‑Checked to ensure zero external leakage.
  • Supplied with EN 10204 - 3.1 material certificates on request.

Why Choose AIMS Control?

  • Regional Manufacturing Strength – Fast turnaround and application support from established pressure gauge manufactures in Gujrat India.
  • Custom Engineering – Exotic alloys, special pressure settings, or sanitary flange versions built to order.
  • One‑Stop Instrumentation – Pair our GAUGE SAVER with AIMS Control gauges, diaphragm seals, siphons, and manifolds for a fully integrated, warranty‑matched package.
  • Lower Lifecycle Cost – Reduce gauge replacement, calibration downtime, and process interruptions.

Request a Quote Today

Don’t let a single pressure spike ruin your instrumentation. Contact AIMS Control now for quick pricing, datasheets, or expert help selecting the right GAUGE SAVER technology and set point for your process.

Related Products

  • Type: Welding Neck & Slip – On
  • Facing: Raised Face & Ring Joint
  • Size: 1” to 30″
  • Material: A | S | 304 SS / 316 SS / 316L SS / Monel 400 / Hastelloy
  • Pressure Taps: 2 (Standard)
  • Size: 1/2”, 3/4” (ANSI 300-600, 900,1500, 2500)
  • Max. flow rate: 200kg/min
  • Wetted parts: Stainless steel 316L
  • Sensor housing: Stainless steel 304
  • Fluid temperature: -200~200°C
  • Temp. Accuracy: ±1°C
  • Operating Voltage: AC85~265V, DC24V
  • Medium: Gas (except acetylene)
  • Pipe Range: DN100-DN4000, DN10-DN2000
  • Velocity: 0.1~120 Nm/s
  • Accuracy: ±1% , ±2.5%
  • Working Temperature: -40℃~+220℃
  • Working Pressure: ≤2.5 MPa, ≤4.0 MPa
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 30:1 turndown
  • Liquids: 1.0 ft/s (0.3 m/s) Velocity Min. 30 ft/s (9.14 m/s) Velocity Max
  • Digital Communications: HART, Modbus, Profibus DP, Foundation Fieldbus, BACnet, USB, RS-232 Hazardous
  • Area Approvals: CE, cFMus, ATEX, PED, IECEx
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 10:1 turndown
  • Accuracy: ±1.0% & ±1.5% &± 2.5%
  • Max. Process Temperature: 150℃ – 350℃
  • Nominal Operating Pressure: DN15DN50:4.0Mpa, DN65 DN200:1.6Mpa
  • Max. Pressure Rating: DN15:32Mpa; DN25:25Mpa; DN50:20Mpa, DN80:10Mpa; DN100:6.4Mpa, DN125 DN150:4.0Mpa
  • Size & Process Connection: DN4, 6, 10, 15, 20, 25, 32, 40; Thread connection, DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 200, Flange connection
  • Accuracy/Range ratio: ±0.5%R; 1:10; 1:15; 1:20
  • Sensor Material: SS304, SS316(L)
  • Output: Pulse, 4-20mA, HART
  • Power Supply: A: +24VDC, for 4-20mA , pulse, RS485 output
  • B: 3.6 V lithium battery, battery voltage: 2.0 V ~3.0 V

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