SADDLE DIAHRAGM SEAL

Saddle-type flange, Laser welded diaphragm, Optional exotic materials.

  • Range type: -1…0 bar up to 0…100 bar
  • Wetted parts: AISI 316L SS
  • Sealing fluid: Silicon DC 200 (-40…205°C) (others on request)
  • Suitable to: 2.5″ to 14″
  • Assembly: Direct

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SADDLE DIAHRAGM SEAL

Saddle‑Type Flange • Laser‑Welded Integrity • Designed for 2.5″–14″ Pipe Saddles

Engineered for Curved‑Pipe Isolation

The SADDLE DIAHRAGM SEAL from AIMS Control mounts directly onto curved pipeline saddles—eliminating spool pieces and keeping pressure instruments flush with the process wall. A forged saddle‑type flange hugs the pipe OD, while a laser‑welded diaphragm in polished 316L stainless steel provides leak‑free, drift‑free measurement from –1 … 0 bar up to 0 … 100 bar. Pre‑filled with Silicone DC 200 (–40 °C … +205 °C), this seal is the rugged answer for slurry, resin, and viscous‑media lines ranging from 2.5″ to 14″ in diameter.

Key Features & Benefits

Feature Benefit
Saddle‑Type Flange Conforms to pipe curvature; ideal for retrofits where space prohibits full flanges.
Laser‑Welded Diaphragm Crevice‑free weld ensures long fatigue life under pulsation and temperature cycling.
Exotic Alloy Options Upgrade to Monel 400 or Hastelloy C‑276 for extreme corrosion resistance (on request).
High‑Temp Silicone Fill Stable viscosity from –40 °C to +205 °C—handles steam purges and thermal shocks.
Direct Mount Assembly Keeps transmitter close to process for minimal pressure lag; optional remote capillary available.

Typical Applications

  • Resin & polymer melt lines on extruders
  • High‑solids slurry pipelines in mineral processing
  • Crude‑oil midstream lines with paraffin build‑up
  • Paper‑mill bleach liquor & stock pipes
  • Waste‑water digesters and thickener underflow

Quality & Compliance

Every SADDLE DIAHRAGM SEAL undergoes helium‑leak testing at 1 × 10⁻⁶ mbar‑L/s and hydro‑proofing at 150 % of design pressure. ISO 9001 manufacturing, PED conformity, and EN 10204 3.1 material certificates ensure full traceability and audit readiness.

Why Choose AIMS Control?

Manufactured by leading pressure gauge manufactures in Gujrat, India, AIMS Control delivers:

  1. Pipe‑Specific Machining — saddle profiles cut to your exact OD for leak‑tight fit.
  2. Factory‑Filled Assemblies — gauges/transmitters shipped vented, filled, and calibrated.
  3. Rapid Alloy Turnarounds — local forging & welding for urgent Monel/Hastelloy requirements.

Call to Action

Need flush, saddle‑mount pressure isolation without heavy flanges?
Request a quote for the SADDLE DIAHRAGM SEAL today, or speak with our engineers to specify pipe size, alloy, and fill fluid for seamless integration.

Related Products

  • Type: Welding Neck & Slip – On
  • Facing: Raised Face & Ring Joint
  • Size: 1” to 30″
  • Material: A | S | 304 SS / 316 SS / 316L SS / Monel 400 / Hastelloy
  • Pressure Taps: 2 (Standard)
  • Size: 1/2”, 3/4” (ANSI 300-600, 900,1500, 2500)
  • Max. flow rate: 200kg/min
  • Wetted parts: Stainless steel 316L
  • Sensor housing: Stainless steel 304
  • Fluid temperature: -200~200°C
  • Temp. Accuracy: ±1°C
  • Operating Voltage: AC85~265V, DC24V
  • Medium: Gas (except acetylene)
  • Pipe Range: DN100-DN4000, DN10-DN2000
  • Velocity: 0.1~120 Nm/s
  • Accuracy: ±1% , ±2.5%
  • Working Temperature: -40℃~+220℃
  • Working Pressure: ≤2.5 MPa, ≤4.0 MPa
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 30:1 turndown
  • Liquids: 1.0 ft/s (0.3 m/s) Velocity Min. 30 ft/s (9.14 m/s) Velocity Max
  • Digital Communications: HART, Modbus, Profibus DP, Foundation Fieldbus, BACnet, USB, RS-232 Hazardous
  • Area Approvals: CE, cFMus, ATEX, PED, IECEx
  • Fluids Measured: Steam, Gases, and Liquids
  • Flow Range: 10:1 turndown
  • Accuracy: ±1.0% & ±1.5% &± 2.5%
  • Max. Process Temperature: 150℃ – 350℃
  • Nominal Operating Pressure: DN15DN50:4.0Mpa, DN65 DN200:1.6Mpa
  • Max. Pressure Rating: DN15:32Mpa; DN25:25Mpa; DN50:20Mpa, DN80:10Mpa; DN100:6.4Mpa, DN125 DN150:4.0Mpa
  • Size & Process Connection: DN4, 6, 10, 15, 20, 25, 32, 40; Thread connection, DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 200, Flange connection
  • Accuracy/Range ratio: ±0.5%R; 1:10; 1:15; 1:20
  • Sensor Material: SS304, SS316(L)
  • Output: Pulse, 4-20mA, HART
  • Power Supply: A: +24VDC, for 4-20mA , pulse, RS485 output
  • B: 3.6 V lithium battery, battery voltage: 2.0 V ~3.0 V

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